--- title: "Carton Flow Rack in Cleveland, OH | Free Layout" url: https://clevelandpalletrack.com/products/carton-flow-rack description: "Carton flow rack and shelving for case picking in Cleveland. Wheel beds sized to your cartons, restocked from the back aisle. Call (216) 434-6607." lang: en --- Image: Carton Flow Rack system in an industrial warehouse (https://clevelandpalletrack.com/__l5e/assets-v1/69726e36-88af-4c4a-bdf1-8f6aa762ccac/carton-flow-hero.jpg) # Carton Flow Rack in Cleveland, OH Carton flow rack is built for the picker, not the pallet. Cases sit on inclined wheel beds, so every time a picker takes one, the next slides forward to the exact same spot - no reaching, no re-facing product, no walking to find the case that should be there. Restocking happens from a separate back aisle, so replenishment never interrupts the pick line. It's the right system when picking is by the case or the each, not the pallet, and when enough SKUs need a dedicated face that static shelving turns into a maintenance problem. Most warehouses run it in the lower levels of a bay with reserve pallets stacked above, so one footprint handles both active picking and overflow storage. We size wheel beds and lane widths to your case dimensions, pick rate, and SKU count, and show where the fastest movers should sit in the bay. (216) 434-6607 ## Why Cleveland Warehouses Work With Us Older industrial floors need storage plans that account for columns, changing ceiling heights and receiving space. For a Cleveland project near Collinwood and the Cuyahoga Valley, that means checking the actual floor plan before treating an open rectangle as available storage. We review carton dimensions and stiffness, case weights, picks per SKU and replenishment frequency, along with columns, dock approaches and the space production needs to keep working. The industrial activity around Port of Cleveland and I-90/I-77 gives your project a practical setting, not a reason to assume every building behaves alike. Where case picking sharing space with incoming freight, we compare carton flow rack against another suitable arrangement. The drawing should show the operational tradeoff as well as the additional storage, so the decision reflects your Cleveland inventory rather than a catalog claim. As a division of Warehouse Equipment & Supplies Co., we connect your storage requirements with design, quoting and installation planning. You receive an itemized scope, a drawing to review and a contact for revisions. Delivery access, work zones and approval responsibilities are discussed before the schedule is agreed. ## How Carton Flow Rack Works 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. Image: Carton flow rack with gravity wheel beds and case lanes (https://clevelandpalletrack.com/__l5e/assets-v1/b643acec-6d27-45c8-9543-5b71f7baa115/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://clevelandpalletrack.com/__l5e/assets-v1/69726e36-88af-4c4a-bdf1-8f6aa762ccac/carton-flow-hero.jpg) ## Where It Fits Best Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face ## What We Need to Design It - What are your case dimensions and weights? - How many SKUs need a dedicated pick face? - How many picks per SKU on a busy day? - Is there a separate aisle available for restocking? - Are reserve pallets going above the pick levels? ## What a Project Includes A carton flow rack project in Cleveland begins with measurements and inventory information. We collect carton dimensions and stiffness, case weights, picks per SKU and replenishment frequency. We also review usable clear height, columns and receiving access near Port of Cleveland and I-90/I-77. Those inputs determine which configuration can be supported and operated safely; a nominal position count alone is not enough to order the system. Our design team prepares a CAD layout showing row or lane locations, usable storage, handling aisles and the required elevations. The quote identifies wheel beds or roller tracks, lane dividers, front stops, support beams and shelf accessories. When another rack type is a sensible alternative, we compare it on the same floor plan so you can weigh access, rotation and storage capacity against the actual cost. Accessories and installation responsibilities are stated rather than left to be decided after delivery. Before the order is released, we confirm the drawing, load information, manufacturer requirements and the agreed installation scope. The delivery and installation plan reserves receiving space and isolated work areas. A phased schedule can be considered, but available inventory space and safe separation determine whether it is practical for your operation. The installation review covers case travel, lane width, pick reach and reserve-load support using actual cartons. Your team receives capacity information for the finished configuration and a drawing to use when discussing future changes. If case picking sharing space with incoming freight changes as inventory grows, we can revisit the layout rather than assuming the original arrangement remains appropriate. 1 Phone consultation 2 CAD layout 3 Itemized quote 4 Delivery & installation ## Recent Installations A sample of racking projects completed across the region. Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://clevelandpalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://clevelandpalletrack.com/projects ## Get a Carton Flow Rack Quote Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (216) 434-6607. ### What's Included: - Free warehouse consultation - CAD layout drawings - Itemized project quote - Rack type recommendations - Installation timeline ## Carton Flow Rack Questions We Hear Most ### What size pallet rack do I need in Cleveland? ### How much does pallet rack cost? ### Can I add on to my existing pallet rack? ### How long does it take to get and install pallet rack? ### Do you handle permits? ## Carton Flow Rack by Service Area Delivery and installation across Greater Cleveland and Northeast Ohio. Cleveland: https://clevelandpalletrack.com/service-area/cleveland/carton-flow-rack Akron: https://clevelandpalletrack.com/service-area/akron/carton-flow-rack Canton: https://clevelandpalletrack.com/service-area/canton/carton-flow-rack Lorain: https://clevelandpalletrack.com/service-area/lorain/carton-flow-rack Elyria: https://clevelandpalletrack.com/service-area/elyria/carton-flow-rack Mentor: https://clevelandpalletrack.com/service-area/mentor/carton-flow-rack Parma: https://clevelandpalletrack.com/service-area/parma/carton-flow-rack Strongsville: https://clevelandpalletrack.com/service-area/strongsville/carton-flow-rack Solon: https://clevelandpalletrack.com/service-area/solon/carton-flow-rack Twinsburg: https://clevelandpalletrack.com/service-area/twinsburg/carton-flow-rack Macedonia: https://clevelandpalletrack.com/service-area/macedonia/carton-flow-rack Streetsboro: https://clevelandpalletrack.com/service-area/streetsboro/carton-flow-rack Aurora: https://clevelandpalletrack.com/service-area/aurora/carton-flow-rack Bedford Heights: https://clevelandpalletrack.com/service-area/bedford-heights/carton-flow-rack Eastlake: https://clevelandpalletrack.com/service-area/eastlake/carton-flow-rack ## Other Rack Systems We Supply ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. https://clevelandpalletrack.com/products/pallet-rack ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. https://clevelandpalletrack.com/products/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. https://clevelandpalletrack.com/products/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. https://clevelandpalletrack.com/products/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. https://clevelandpalletrack.com/products/cantilever-rack ### Warehouse Relocation Teardown, identify, transfer and reinstall your storage systems with a plan for the new building. https://clevelandpalletrack.com/warehouse-relocation ## Where We Work Located in Cleveland, we serve the entire Northeast Ohio with industrial pallet racks and warehouse storage solutions. ### Cleveland Pallet Rack #### Address 11811 Shaker Blvd. Ste 204 #1118 Cleveland, OH 44120 #### Phone (216) 434-6607 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Ready to Price Carton Flow Rack? Call (216) 434-6607 or request a quote and we will start a layout. 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