Carton Flow Rack in Cleveland, OH

Carton flow rack is built for the picker, not the pallet. Cases sit on inclined wheel beds, so every time a picker takes one, the next slides forward to the exact same spot - no reaching, no re-facing product, no walking to find the case that should be there. Restocking happens from a separate back aisle, so replenishment never interrupts the pick line.

It's the right system when picking is by the case or the each, not the pallet, and when enough SKUs need a dedicated face that static shelving turns into a maintenance problem. Most warehouses run it in the lower levels of a bay with reserve pallets stacked above, so one footprint handles both active picking and overflow storage.

We size wheel beds and lane widths to your case dimensions, pick rate, and SKU count, and show where the fastest movers should sit in the bay.

Older industrial floors need storage plans that account for columns, changing ceiling heights and receiving space. For a Cleveland project near Collinwood and the Cuyahoga Valley, that means checking the actual floor plan before treating an open rectangle as available storage. We review carton dimensions and stiffness, case weights, picks per SKU and replenishment frequency, along with columns, dock approaches and the space production needs to keep working.

The industrial activity around Port of Cleveland and I-90/I-77 gives your project a practical setting, not a reason to assume every building behaves alike. Where case picking sharing space with incoming freight, we compare carton flow rack against another suitable arrangement. The drawing should show the operational tradeoff as well as the additional storage, so the decision reflects your Cleveland inventory rather than a catalog claim.

As a division of Warehouse Equipment & Supplies Co., we connect your storage requirements with design, quoting and installation planning. You receive an itemized scope, a drawing to review and a contact for revisions. Delivery access, work zones and approval responsibilities are discussed before the schedule is agreed.

A carton flow rack project in Cleveland begins with measurements and inventory information. We collect carton dimensions and stiffness, case weights, picks per SKU and replenishment frequency. We also review usable clear height, columns and receiving access near Port of Cleveland and I-90/I-77. Those inputs determine which configuration can be supported and operated safely; a nominal position count alone is not enough to order the system.

Our design team prepares a CAD layout showing row or lane locations, usable storage, handling aisles and the required elevations. The quote identifies wheel beds or roller tracks, lane dividers, front stops, support beams and shelf accessories. When another rack type is a sensible alternative, we compare it on the same floor plan so you can weigh access, rotation and storage capacity against the actual cost. Accessories and installation responsibilities are stated rather than left to be decided after delivery.

Before the order is released, we confirm the drawing, load information, manufacturer requirements and the agreed installation scope. The delivery and installation plan reserves receiving space and isolated work areas. A phased schedule can be considered, but available inventory space and safe separation determine whether it is practical for your operation.

The installation review covers case travel, lane width, pick reach and reserve-load support using actual cartons. Your team receives capacity information for the finished configuration and a drawing to use when discussing future changes. If case picking sharing space with incoming freight changes as inventory grows, we can revisit the layout rather than assuming the original arrangement remains appropriate.

Recent Installations

A sample of racking projects completed across the region.

Carton Flow Rack Questions We Hear Most

Where We Work

Located in Cleveland, we serve the entire Northeast Ohio with industrial pallet racks and warehouse storage solutions.